Low Consumption Rod Breakdown Machine with Individual Motor Driving
1. Application: This machine is primarily engineered to draw the Ø 9.5 mm aluminum rods into Ø 1. 7 - 4.8 mm single wire, utilizing either double bobbins or coiler type take-up mechanisms.
2. Main features: 1> Dual position pay-off: Aluminum rods pay-off can seamlessly operate in two positions
2> Horizontal structure: designed with a horizontal layout for simplified operation
3> Individual driving for each capstan : each capstan is driven by an individual motor through gearboxes, enhancing power efficiency
4> Machine body: constructed with welded steel plates and profiles, followed by heat treatment for durability.
5> Fully immersing lubricant: ensuring comprehensive cooling and lubrication of wires and dies.
6? Advanced electric control system: featuring PLC for commanding and coordinating the entire production line, with HMI for setting technical data online.
3. Main Machine Configuration:
Rods Breakdown Machine Configuration |
S/N |
ITEM |
Quantity |
1 |
Rods pay-off machine |
1 set |
2 |
Main drawing machine |
1 set |
3 |
Tension control machine |
1 set |
4 |
Double bobbins automatic take-up machine / Coiler type take-up machine |
1 set |
5 |
Electrical control system |
1 set |
6 |
Drawing lubricant supplying system |
1 set |
7 |
Wire pointing and threading machine |
1 set |
8 |
Centrifugal Separator for Drawing Lubricant |
1 set |
9 |
Drawing dies |
1 set |
10 |
Bobbins |
1 set |
11 |
Cold welding machine |
1 set |
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4. Main Technical Parameter
*** 450 Little Slide Rod Breakdown Machines |
Machine model |
LSD450/13 |
LSD450/11 |
LSD450/9 |
Capstan diameter <mm> |
Ø 450 |
Ø 450 |
Ø 450 |
Capstan type |
Assembled, coated by Tungsten |
Max. Die NO. |
13 |
11 |
9 |
Inlet Diameter <mm> |
Cu |
Ø 8.0 |
Al |
Ø 9.5 |
Outlet Diameter <mm> |
Cu |
Ø 1.2-Ø 4.2 |
Ø 1.5-Ø 4.2 |
Ø 2.0-Ø 4.2 |
Al |
Ø 1.7-Ø 5.0 |
Ø 2.2-Ø 5.0 |
Ø 2.8-Ø 5.0 |
Max. Drawing speed <m/min> |
30 |
25 |
20 |
individual motor power <kw> |
37/55 |
individual motor control |
SIEMENS/YASKAWA Inverter |
individual motor transmission |
Individual reducer box |
Capstan arrangement |
Horizontal |
Capstan lubricant type |
Fully immersing |
Take-up machines |
Double take-up/single take-up/ coiler |
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