Discover the unparalleled performance of our High Quality Rigid Frame Type Stranding Machine, expertly crafted in China.
1. Application:
Our rigid frame stranding machine is meticulously engineered for stranding copper or aluminum wires, whether round or sector compact conductors. Additionally, it excels in pre-twisting, compacting, and stranding sector conductors, showcasing its versatile capabilities.
2. Main Features:
1> High Stranding Speed: Incorporating the latest in frame structure stranding cages, our machine boasts a thick-walled seamless steel tube main shaft, cast iron gearbox, precision-ground transmission gears, cast steel stranding drum, and cast iron capstan. These features significantly enhance the rigidity of stranding cages, the robustness of the transmission system, the cage rotation speed, and overall production efficiency.
2> Synchronous Function: Designed to meet varying stranding requirements, our machine allows for flexible cage configurations with different bobbins. Each cage is equipped with a synchronous pipe to strand multiple wires simultaneously, delivering multi-functional capability.
3> Single Wire Pre-Former: Each cage features a single wire pre-former, ensuring stranded wires are smoothly crossed and compacted, enhancing the final product's quality.
4> Convenient Overall Auto Loading: Utilizing the latest side-bottom auto-loading device, our machine is designed for aesthetic appeal and easy maintenance, significantly boosting loading and unloading efficiency.
5> Exceptional Performance with Separate Motor Transmission: Our machine employs separate motor transmission, replacing traditional gearbox and ground shaft systems. This simplification reduces mechanical complexity, maintenance difficulty, energy consumption, and workshop noise. It offers continuously adjustable pitch for improved manufacturing technology, using an imported PLC to command and coordinate the entire line, an imported touch-screen for technical data display and settings, and an imported motor speed regulator for reliable performance and high control accuracy.
6> Precise Synchronization of Ground Shaft Transmission: Once the gearbox gear ratio is set, the strict proportional relationship between cage rotation speed and take-up speed remains fixed. The stranding pitch stays consistent during machine start-up, operation, and stopping, ensuring precise synchronization and an easy-to-operate electrical control system.
3. Main Machine Composition:
Rigid Frame Stranding Machine Configuration |
S/N |
ITEM |
Quantity |
1 |
Center Pay-off |
1 set |
2 |
wire guiding stand |
1 set |
3 |
stranding cages |
1 set |
4 |
wire assembling and compacting device |
1 set |
5 |
bobbins auto loading and unloading device |
1 set |
6 |
pre-twisting and compacting device |
1 set |
7 |
non-metal tapping device |
1 set |
8 |
meter counter |
1 set |
9 |
dual wheels tracking machine |
1 set |
10 |
take-up machine |
1 set |
11 |
mechanical transmission system |
1 set |
12 |
electrical control system |
1 set |
13 |
safety protection system |
1 set |
|
4. Main Technical Parameter
Rigid Frame Stranding Machine Technical Parameter |
ITEM |
UNIT |
JLK-500 |
JLK-630 |
JLK-710 |
Single wire diameter |
copper |
mm |
Ø 1.5 - 4.5 |
Ø 1.5 - 5.0 |
Ø 1.5 - 5.0 |
aluminum |
mm |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Alu alloy |
mm |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Max. Cage speed |
6B |
rpm |
215 |
175 |
120 |
12B |
rpm |
215 |
175 |
120 |
18B |
rpm |
190 |
150 |
105 |
24B |
rpm |
165 |
130 |
90 |
30B |
rpm |
145 |
115 |
80 |
Pay-off bobbin in cage |
mm |
PND500 |
PND630 |
PND710 |
Central pay-off bobbin |
mm |
PND500 - PND2000 |
Take-up bobbin |
mm |
PN1600 - PN2500 |
Control system |
/ |
PLC+ Touch Screen |
|