Introducing the High Speed Rigid Frame Type Stranding Machine - where innovation meets efficiency for unparalleled performance.
1. Application:
This state-of-the-art rigid frame stranding machine is engineered for stranding copper or aluminum wires, as well as round or sector compact conductors. It's also adept at pre-twisting, compacting, and stranding sector conductors with utmost precision.
2. Main Features:
1> Exceptional Stranding Speed: Featuring the latest in frame structure technology, our stranding cages utilize a thick-walled seamless steel tube main shaft, cast iron gearbox, precision-ground transmission gears, cast steel stranding drum, and cast iron capstan. These components collectively enhance the rigidity of the stranding cages, the strength of the transmission system, rotational speed, and overall production efficiency.
2> Versatile Synchronous Function: Tailored to meet diverse stranding requirements, the machine allows for flexible combinations of cages with different bobbins. Each cage can be equipped with a synchronous pipe, enabling the stranding of multiple wires and thereby broadening the machine's functionality.
3> Advanced Single Wire Pre-former Each cage is integrated with a single wire pre-former, ensuring that each strand crosses smoothly and is perfectly compacted.
4> User-Friendly Auto Loading: Equipped with the latest side-bottom auto loading device, the machine is both aesthetically pleasing and maintenance-friendly. This design significantly enhances the efficiency of loading and unloading processes.
5> Superior Separate Motor Transmission: Replacing traditional gearbox and ground shaft transmission, the separate motor transmission simplifies the mechanical system, reduces maintenance challenges, energy consumption, and noise levels. This feature allows for continuously adjustable pitch, enhancing manufacturing precision. The system is controlled by an imported PLC, coordinated through an imported touch-screen for real-time data input and display, and uses an imported motor speed regulator for reliable and highly accurate control.
6> Precision Ground Shaft Synchronization: Once the gearbox gear ratio is set, a strict proportional relationship between the cage rotation speed and the take-up speed is established, ensuring that the stranding pitch remains constant during machine operation. This guarantees accurate synchronization across all cages and simplifies the electrical control system.
3. Main Machine Composition:
| Rigid Frame Stranding Machine Configuration |
| S/N |
ITEM |
Quantity |
| 1 |
Center Pay-off |
1 set |
| 2 |
wire guiding stand |
1 set |
| 3 |
stranding cages |
1 set |
| 4 |
wire assembling and compacting device |
1 set |
| 5 |
bobbins auto loading and unloading device |
1 set |
| 6 |
pre-twisting and compacting device |
1 set |
| 7 |
non-metal tapping device |
1 set |
| 8 |
meter counter |
1 set |
| 9 |
dual wheels tracking machine |
1 set |
| 10 |
take-up machine |
1 set |
| 11 |
mechanical transmission system |
1 set |
| 12 |
electrical control system |
1 set |
| 13 |
safety protection system |
1 set |
| |
4. Main Technical Parameter
| Rigid Frame Stranding Machine Technical Parameter |
| ITEM |
UNIT |
JLK-500 |
JLK-630 |
JLK-710 |
Single wire
diameter |
copper |
mm |
Ø 1.5 - 4.5 |
Ø 1.5 - 5.0 |
Ø 1.5 - 5.0 |
| aluminum |
mm |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
| Alu alloy |
mm |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Max.
Cage
speed |
6B |
rpm |
215 |
175 |
120 |
| 12B |
rpm |
215 |
175 |
120 |
| 18B |
rpm |
190 |
150 |
105 |
| 24B |
rpm |
165 |
130 |
90 |
| 30B |
rpm |
145 |
115 |
80 |
| Pay-off bobbin in cage |
mm |
PND500 |
PND630 |
PND710 |
| Central pay-off bobbin |
mm |
PND500 - PND2000 |
| Take-up bobbin |
mm |
PN1600 - PN2500 |
| Control system |
/ |
PLC+ Touch Screen |
| |
5. Main Machine Photos
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