Introducing the JLK-630 Rigid Frame Stranding Machine with Horizontal Loading Device-a state-of-the-art solution for unparalleled cable manufacturing efficiency.
1. Application:
JLK Series The JLK rigid frame stranding machine is masterfully designed for stranding copper or aluminum wires, whether round or sector compact conductors. Its versatility extends to pre-twisting, compacting, and stranding sector conductors.
2. Main features:
1> High stranding speed: By integrating the latest frame structure stranding cages, a robust thick-wall seamless steel tube main shaft, precision-engineered cast iron gearbox, and grinding-treated transmission gears, this machine significantly enhances the rigidity of stranding cages, the strength of the transmission system, cage rotation speed, and overall production efficiency.
2> Synchronous function: Tailored to meet diverse stranding requirements, cages with various bobbins can be freely combined. Each cage can be equipped with a synchronous pipe for stranding more wires, offering multifunctionality within a single machine.
3> Single wire pre-former: Each cage is fitted with a single wire pre-former, ensuring a smooth and compact cross-section of the stranded wire.
4> Convenient for overall auto loading: Utilizing the latest side-bottom auto loading device, this feature not only enhances aesthetic appeal and maintenance convenience but also significantly boosts loading and unloading efficiency.
5> Excellent performance of separate motor transmission: By replacing traditional gearbox and ground shaft transmission with separate motor transmission, the machine simplifies the mechanical system, reduces maintenance complexity, energy consumption, and workshop noise. The separate motor transmission allows for continuously adjustable pitch, improving manufacturing technology. Advanced PLC commands and coordinates the entire line, while an import touch-screen displays and sets technical data in real-time. The imported motor speed regulator ensures reliable performance and high control accuracy.
6> Accurate synchronization of ground shaft transmission: Once the gearbox gear ratio is set, the strict proportional relationship between the cage rotating speed and the take-up speed remains constant, ensuring the stranding pitch remains unchanged during machine start-up, operation, and stopping. This guarantees precise synchronization of each cage and an easily operable electrical control system.
3. Main Machine Composition:
| Rigid Frame Stranding Machine Configuration |
| S/N |
ITEM |
Quantity |
| 1 |
Center Pay-off |
1 set |
| 2 |
wire guiding stand |
1 set |
| 3 |
stranding cages |
1 set |
| 4 |
wire assembling and compacting device |
1 set |
| 5 |
bobbins auto loading and unloading device |
1 set |
| 6 |
pre-twisting and compacting device |
1 set |
| 7 |
non-metal tapping device |
1 set |
| 8 |
meter counter |
1 set |
| 9 |
dual wheels tracking machine |
1 set |
| 10 |
take-up machine |
1 set |
| 11 |
mechanical transmission system |
1 set |
| 12 |
electrical control system |
1 set |
| 13 |
safety protection system |
1 set |
| |
4. Main Technical Parameter
| Rigid Frame Stranding Machine Technical Parameter |
| ITEM |
UNIT |
JLK-500 |
JLK-630 |
JLK-710 |
Single wire
diameter |
copper |
mm |
Ø 1.5 - 4.5 |
Ø 1.5 - 5.0 |
Ø 1.5 - 5.0 |
| aluminum |
mm |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
| Alu alloy |
mm |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Ø 1.8 - 5.0 |
Max.
Cage
speed |
6B |
rpm |
215 |
175 |
120 |
| 12B |
rpm |
215 |
175 |
120 |
| 18B |
rpm |
190 |
150 |
105 |
| 24B |
rpm |
165 |
130 |
90 |
| 30B |
rpm |
145 |
115 |
80 |
| Pay-off bobbin in cage |
mm |
PND500 |
PND630 |
PND710 |
| Central pay-off bobbin |
mm |
PND500 - PND2000 |
| Take-up bobbin |
mm |
PN1600 - PN2500 |
| Control system |
/ |
PLC+ Touch Screen |
| |
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